Heavy-Duty Folder Gluer for Corrugated Board 2800

MEGAFOLD

2800

MEGAFOLD 2800 – C
Without pre-folding section suitable for straight-line boxes.

MEGAFOLD 2800 – AC
Without pre-folding section suitable for straight-line, crash-lock bottom & double wall boxes.

MEGAFOLD 2800 – PC
Suitable for straight-line, crash-lock bottom & double wall boxes.

MEGAFOLD 2800 – SL
Suitable for straight-line, crash-lock bottom, double wall, 4 & 6-corner boxes.

MEGAFOLD-2800 Perfect solution to work with medium and large sized boxes in the heavy packaging industry. With high productivity, it offers the flexibility to run thin solid board to thick corrugated carton.

· Modular design allows different configurations, to meet customer’s needs.

· Wide range of accessories that allows to run thousands of designs.

· Fast, steady and precise machine, easy to set up and operate.

· All sections with independent servo-motor driving system.

· Motorized carrier movement with high precision linear guides.

· Memory function to save repetitive jobs.

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OVERVIEW
COMPOSITION
SPECIFICATIONS
BOX TYPE
SCHEME
PERIPHERALS

At a glance

FAST PROCESSING
300 m/min
WIDE RANGE
Max. 2800 mm
MATERIALS
Corrugated board
FLEXIBLE & EASY TO OPERATE
CERTIFICATED

Product demo

MEGAFOLD 2800

Composition

1 Feeder section
2 Side register section
3 Pre-folding section
4 Crash-lock bottom section
5 Lower gluing section
6 Folding & closing section
7 Trombone section
8 Conveyor section
9 Scoring/creasing module (Optional)

1
Feeder section

- Friction feeder independently driven by servo motor. - Adjustable electronic pile vibrator. - Lateral feed gates fully adjustable to the width of the blank. - 3 adjustable front feed knives with bogies and 3 additional smaller sets. - 8 feeder belts including 4 drilled belts for suction function. - Control panel with touchscreen and buttons for all operations. - Extendable rear pile support for long boxes.
2
Side register section

- Independent section that registers the blank to one side, ensuring perfect parallelism before entering the pre-folding or gluing sections. - Independently driven by servo motor. - Possibility to register on any side of the machine. - Fast and easy setup.
3
Pre-folding section

- Independently driven by servo motor. - Left-hand glue flap pre-folder up to 180º. - Third crease line pre-folder up to 135º. - 1st and 3rd crease openers.
4
Crash-lock bottom section

- Independently driven by servo motor. - Complete set of folding hooks and helixes for smooth and accurate folding of front flaps. - Adjustable hook tension. - Set of accessories for "B" lock bottom. - Fast and easy setup.
5
Lower gluing section

- One lower (left side) gluing tank. - Optional electronic upper gluing system available upon request. - Easy to remove and clean.
6
Folding & closing section

- Independently driven by servo motor. - Smooth and accurate folding of 2nd and 4th creases. - Outer folding belts adjustable up to 180º with variable speed controlled by two independent servo motors on the left and right sides. - Three sets of upper and lower carriers with 34 mm upper, 50 mm lower, and 100 mm outer belts. - Easy accessibility. - Mini-box folding device.
7
Trombone section

- Independently driven by servo motor. - Upper and lower drive mechanism for length adjustment. - Allows a perfect understack or overstack stream of boxes. - Equipped with an automatic belt tension-adjusting system. - Continuous and automatic box collection mechanism that ensures a neat transfer to the Press section, guaranteeing an aligned flow. - Pneumatic squaring device for accurate closing of crash lock-bottom boxes.
8
Conveyor section

- Independently motorized pneumatic press section. - Manual and Automatic mode (follow up). - Upper section moves back and forward through a motorized system, allowing for different box length. - 7.4 meters total length with 4.0 meters of effective pressure. - Pneumatic pressure regulation.
9
Scoring/creasing module (Optional)

- Independent scoring section driven by servo motors. - Located right after the Side-register section, before the pre-folding section. - Allows for deeper scores if needed.