In today’s fast-paced packaging industry, precision, efficiency, and adaptability are key. The TechnoFold Folder Gluer series by DGM Technology is designed to meet these demands, providing an innovative solution for medium to large-scale box production. Built upon the proven success of the TechnoFold ES models, this latest generation combines cutting-edge technology with modular flexibility to optimize performance and enhance productivity.
DGM Technology’s commitment to continuous improvement and innovation has driven the development of the TechnoFold series. With over 600 folder gluers sold annually and valuable customer feedback collected from global installations, the R&D and Technical Services teams have worked relentlessly to refine and enhance machine performance. The result? A series of folder gluers that redefine precision, efficiency, and versatility in the packaging sector.
To gain insight into the technological breakthroughs behind the TechnoFold series, we spoke with members of DGM’s R&D team. Here’s what they had to say:
What were the biggest challenges in developing the new TechnoFold series?
“One of the main challenges was ensuring that the machine could handle a wide range of materials—from folding carton to micro-flute and corrugated boards—while maintaining high precision and efficiency. We also focused on improving the folding process for complex box structures, such as crash-lock bottoms, double-wall designs, and 4 & 6-corner boxes.”
What major improvements have been made in this new series?
“We integrated enhanced squaring technology with our Spanker Squaring and Lock Bottom Squaring devices to ensure perfect box alignment, even for boxes with short creasing lines. Additionally, the motorized upper carriers provide better traction and precision, which is crucial for thicker solid board boxes.”
How does modular design benefit customers?
“Modular design allows customers to configure the machine based on their specific production needs. Whether they need a high-speed straight-line folder gluer or an advanced solution for complex box structures, the TechnoFold series can be adapted accordingly. This flexibility minimizes investment costs while maximizing operational efficiency.”
Key features and benefits
1. Unmatched speed and efficiency
• Processes up to 300 meters per minute, ensuring high-volume production.
• Maximum inching speed of 20 meters per minute for precise adjustments.
• Blank width compatibility from 800mm to 1450mm.
2. Advanced folding and gluing technology
• Servo Motor Driven Feeder: Ensures consistent and precise material handling.
• Adjustable Electronic Pile Vibrator: Enhances feeding accuracy.
• Side Register System: Guarantees perfect alignment before folding.
• Crash-Lock Bottom Section: Equipped with folding hooks and helixes for smooth operation.
• Adjustable Outer Folding Belts (30mm & 50mm widths): Ensure perfect folding for small and large boxes.
3. Smart squaring devices for enhanced precision
• Spanker Squaring Device: Provides enhanced back squaring, ideal for corrugated and micro-flute boxes.
• Lock Bottom Squaring Device: Ensures perfect alignment, reducing the fish-tail effect on crash-lock bottom boxes.
4. Optional features for better functionality
• Grinder Device with Dust Extractor: Prepares glue flaps for optimal adhesion.
• Plasma Treatment System: Ideal for UV-coated, laminated, or metalized boxes.
• Pneumatic In-Feed Device with Conveyor Belts: Facilitates smooth handling.
• G-Pack Semi-Automatic Packer: Enhances post-production efficiency.
• 3 Camera System with Micro Switches: Prevents jams and optimizes workflow.
Why choose TechnoFold?
Beyond accuracy, speed plays a crucial role in packaging production. The ability to process up to 300 meters per minute allows businesses to scale their operations without compromising on quality. Whether handling small or large orders, TechnoFold delivers the consistency and reliability needed to meet production demands.
The TechnoFold Folder Gluer series is not just another machine in the packaging industry; it is a revolutionary step forward in efficiency, reliability, and precision. Designed to meet the increasing demands of modern packaging, TechnoFold seamlessly adapts to different box types, including straight-line, crash-lock bottom, double-wall, and 4 & 6-corner boxes. Manufacturers can rely on this system to deliver flawless results with each production run.
Precision is at the core of TechnoFold’s design. The integration of Spanker Squaring and Lock Bottom Squaring Devices ensures that every box maintains perfect alignment, eliminating the common issues associated with misaligned folds. This results in higher-quality packaging, fewer rejected products, and a more efficient workflow.
DGM Technology takes pride in being more than just a machine manufacturer; it is a trusted global partner for businesses looking to optimize their packaging processes. With a widespread network of branches and service centers across multiple continents, DGM ensures that customers receive timely support whenever they need it. Localized assistance means that spare parts, maintenance, and technical guidance are always within reach, minimizing downtime and maximizing efficiency.
The company’s team of experienced service engineers provides expert technical assistance, both on-site and remotely, ensuring that TechnoFold machines are always operating at peak performance. Training and consultation services are also available, equipping operators with the knowledge and skills needed to make the most out of their investment. By maintaining close relationships with its clients, DGM Technology remains committed to their success, offering continuous improvements and innovative solutions to meet the evolving needs of the industry.
The TechnoFold Folder Gluer Series stands as a benchmark in the packaging industry, offering businesses a powerful, flexible, and high-speed solution for their folding and gluing needs. Designed with innovation in mind, TechnoFold redefines efficiency, delivering precision-engineered results for an array of packaging applications. From straightforward production runs to complex, high-demand box configurations, this series meets and exceeds expectations.
By choosing TechnoFold, businesses are investing in more than just machinery; they are investing in a future-proof solution supported by DGM Technology’s dedication to excellence. Its combination of cutting-edge technology, robust durability, and user-friendly operation makes it the ideal choice for companies seeking to elevate their packaging efficiency and product quality.
For those looking to enhance their production capabilities and stay ahead in an ever-evolving market, TechnoFold is the answer. Contact us today to discover how the TechnoFold series can revolutionize your packaging operations.
Post time: Feb-06-2025