Automatic High-Speed Full-Servo Intelligent Folder Gluer 800

SMARTFOLD SERVO X

800

SMARTFOLD SERVO X 800 – PC
suitable for straight-line, crash-lock bottom & double wall boxes

SMARTFOLD SERVO X 800 – SL
suitable for straight-line, crash-lock bottom, double wall, 4 & 6-corner boxes

SMARTFOLD SERVO X 800 folder gluer models are equipped with advanced state of the art technologies for fast job changeover, especially focused on multi-type work capabilities with medium-long to shorter run lengths in mind. Speed up to 500 meters/min.

Motorized carriers, full and sectional job/memory recall, extended pre-folding section up to 3 meters in total length. Lifting upper carrier on pre-folding section. New ¨universal multi-function section¨ with integrated ¨bump & turn¨ allows to turn cartons 90º and its alignment. Pre-breakers device by outer belts on both sides. New servo drives technologies, extra length crash lock bottom section. Extra folding & closing section with collapsible central carrier, able to produce complex carton structures, straigh line, lock bot-tom, 4 & 6 corner cartons and more. DGM has been committed to offer the industry an af-fordable, cost effective and complete state of the art solution for the folding and gluing needs of today´s converter and market demands, one of the best cost/value/productivity equipment combination to be offered to the industry.

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OVERVIEW
COMPOSITION
SPECIFICATIONS
BOX TYPE
SCHEME
PERIPHERALS

At a glance

FAST PROCESSING
500 m/min
WIDE RANGE
Max. 800 mm
MATERIALS
Cardboard
FLEXIBLE & EASY TO OPERATE
CERTIFICATED

Product demo

SMARTFOLD SERVO X 800

Composition

1 Feeder section
2 Register section
3 Pre-folding section
4 multi-function section
5 Lower gluing section
6 Folding & closing section
7 Trombone section
8 Conveyor section
9 4&6 corner device

1
Feeder section

- Driven independently by servo motor. - Friction feeder with 6 untimed feeding belts, 30 mm width. - Electronic pile vibrator. - Lateral feed gates fully adjustable to the width of the blank. - Three adjustable front feed knives with carton spacing carriers.
2
Register section

- Driven independently by servo motor. - Independent section with an unparallel lower carrier that guides the box to a parallel handrail that allows a perfect blank alignment.
3
Pre-folding section

- Driven independently by servo motor. - Extra length pre-folding section, 3 meters long. - Left-hand glue flap pre-folder up to 180º. - Third crease line pre-folder up to 135º. - 1st and 3rd crease openers. - Lifting right upper carrier by pneumatic system, for easy setup.
4
multi-function section

- Driven independently by servo motor. - Extra length crash lock bottom section. - 3 sets of upper and lower transfer carriers along the section. - Complete set of folding hooks and helixes to fold the front flaps of the blank smoothly and accurately. - Set of accessories for "B" lock bottom. - Integrated "bump & turn" allows turning cartons 90º and aligning them. - Pre-breakers device by outer belts on both sides.
5
Lower gluing section

- One lower (left side) gluing tank. - Easy to remove and clean. - Standard 3 & 5 mm width glue disc. - Optional electronic upper gluing system by guns, upon request.
6
Folding & closing section

- Driven independently by servo motor. - Extra length folding & closing section, 4.5 meters long. - Collapsible central carrier by pneumatic system, saving time for set-up and allowing to run small boxes. - Lifting central upper carrier by pneumatic system. - Smooth and accurate folding of 2nd and 4th crease. - Outer folding belts adjustable up to 180º with variable speed. - Two upper & two lower carriers with 25 mm lower and 30 mm outer belts. - Width-wise adjustable heavy-duty compression rollers (optional). - Detectors of proximity between carriers to avoid damages when approaching.
7
Trombone section

- Driven independently by servo motor. - Pneumatic box ejector for quality control without interrupting the flow of boxes. - Upper and lower drive mechanism for length adjustment. - Equipped with an automatic belt tension-adjusting system. - Continuous and automatic box collection mechanism that ensures a neat transfer to the Press section, guaranteeing a well-aligned flow. - Electronic counter and "Kicker" for marking batches. - Squaring device for crash lock bottom boxes.
8
Conveyor section

- Independent motorized section by servo-motors. - Manual and automatic speed variation in coordination with a photocell. - Upper section moves back and forward, allowing for different box length. - 5.59 m total length with 3.1 m effective pressure length. - Apron width 900 mm. - Pneumatic pressure adjustment to avoid marks. - Pneumatic squaring system with two motorized carriers with belts. - Motorized device to move the sponge belt across the conveyor.
9
4&6 corner device

- Motorized and untimed electronic back folding system with intelligent servo motor technology. It allows accurate folding of all back flaps by mean of hooks installed in two independent shafts controlled electronically