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Introducing the MEGAFOLD Folder Gluer: Revolutionizing the Packaging Industry

Time: 2024/07/22  View: 2956

Unmatched Versatility and Flexibility

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The MEGAFOLD folder gluer is a perfect solution for manufacturers who require flexibility in their production line. Its modular design allows for various configurations, making it suitable for a wide range of box styles, including straight-line, crash-lock bottom, double-wall, 4-corner, and 6-corner boxes. This versatility is further enhanced by a comprehensive array of accessories, enabling the machine to handle thousands of design variations effortlessly. Whether you are dealing with thin solid board or thick corrugated cartons, MEGAFOLD is engineered to deliver exceptional performance across different materials, from carton board to various types of corrugated flutes such as N, E, F, C, B, AB, 3, and 5 layers.


High Productivity with Advanced Technology


The MEGAFOLD folder gluer is built for high productivity, capable of running at speeds of up to 300 meters per minute. This high-speed operation is complemented by an inching speed of 20 meters per minute, ensuring that every stage of the folding and gluing process is executed with precision. The machine’s advanced servo-motor driving system for all sections guarantees steady, fast, and precise operation, making setup and operation straightforward and user-friendly. Its motorized carrier movement, supported by high-precision linear guides, ensures smooth and accurate handling of the boxes, reducing downtime and increasing overall productivity.


Cutting-Edge Features for Superior Performance


The MEGAFOLD folder gluer is equipped with a host of features designed to enhance its performance and ease of use. Key components include:

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· Feeder Section: Features a friction feeder with an independently driven servo-motor, adjustable electronic pile vibrator, and lateral feed gates. The section also includes multiple feed knives and feeder belts, ensuring reliable material feeding and alignment.

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· Side Register Section: This independent section registers the blank to one side, ensuring perfect parallelism before entering the pre-folding or gluing sections. It is driven by a servo-motor, allowing for quick and easy setup on any side of the machine.

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· Pre-Folding Section: Equipped with servo-motor drives, this section includes a left-hand glue flap pre-folder up to 180º, a third crease line pre-folder up to 135º, and crease openers, enhancing the quality of folds on complex box designs.

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· Crash Lock Bottom Section: This section is driven by a servo-motor and includes a complete set of folding hooks and helixes for smooth folding of front flaps, adjustable hook tension, and accessories for “B” lock bottoms.

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· Gluing Section: Features a lower left-side gluing tank and an optional electronic upper gluing system. The section is designed for easy removal and cleaning, ensuring minimal maintenance and high hygiene standards.

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· Folding and Closing Section: This section, driven by a servo-motor, ensures smooth folding of creases with adjustable outer folding belts. It includes three sets of upper and lower carriers, a mini-box folding device, and easy accessibility for maintenance.

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· Trombone Section: Independently driven by a servo-motor, this section allows precise length adjustment and features an automatic belt tension-adjusting system. It ensures a neat transfer of boxes to the press section, equipped with a pneumatic squaring device for accurate closure of crash lock-bottom boxes.

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· Press Section (Delivery Section): This section is motorized and pneumatic, with manual and automatic modes. It features a pneumatic pressure regulation system, allowing for different box lengths, and ensures effective pressure over a 7-meter length.


Designed for Ease of Use and Maintenance


MEGAFOLD’s user-centric design includes features such as an operator-friendly interface with a touchscreen control panel, pneumatic auto-lifting systems for upper carriers, and a rear pile support for long boxes. The machine also boasts a memory function to save repetitive jobs, simplifying setup for recurring orders. Additionally, the squaring devices at both the Trombone and Conveyor sections, along with the back-folding device, enhance the accuracy and efficiency of the folding and gluing process.


Tailored for Various Box Styles


MEGAFOLD caters to a wide array of box styles, including:


· Straight-line Boxes

· Double-wall Boxes

· Lock-bottom Boxes

· 4-Corner Boxes and 4-Corner Boxes with Lid

· 6-Corner Boxes


This flexibility makes it an indispensable asset for packaging manufacturers looking to expand their product offerings and improve operational efficiency.


Conclusion


In conclusion, the MEGAFOLD folder gluer is more than just a machine; it is a comprehensive solution designed to meet the demands of the heavy packaging industry. Its combination of high speed, advanced technology, and user-friendly features makes it the ideal choice for any packaging manufacturer looking to enhance their production capabilities. Whether you are a seasoned box maker or a new entrant in the packaging industry, MEGAFOLD promises to deliver exceptional performance, reliability, and productivity, making it a valuable addition to your carton converting equipment. Experience the future of packaging with MEGAFOLD – where innovation meets efficiency.


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